Judging the fault maintenance method of IKO high temperature bearing in use



High temperature bearings exhibit strong regularity during their use and are very repeatable. Normal high-quality bearings are relatively small in vibration and noise at the beginning of use, but the spectrum is somewhat scattered and the amplitude is small, which may be due to some defects in the manufacturing process, such as surface burrs.

After a period of motion, the vibration and noise are maintained at a certain level, and the spectrum is very single, only one or two times the frequency. There are very few spectrums above the power frequency, and the IKO bearing state is very stable and enters a stable working period.

After continuing to run, the bearing vibration and noise begin to increase, and sometimes abnormal sounds occur, but the vibration increase changes slowly. At this time, the bearing kurtness value suddenly reaches a certain value. We believe that the bearing is an initial failure at this time.

At this time, it is required to closely monitor the high temperature bearing and pay close attention to the change. After that, the bearing kurtosis value begins to drop rapidly and approaches the normal value, while the vibration and noise begin to increase significantly, and the increase rate begins to accelerate. When the vibration exceeds the vibration standard (such as ISO2372 standard), the bearing kurtosis value also begins. Rapid increase, when both the vibration standard and the kurtosis value exceed the normal value (the available kurtosis relative standard), we believe that the IKO bearing has entered the late fault production, and it is necessary to repair the equipment and replace the bearing in time.

Swedish high-temperature bearings show late failure characteristics to serious failures (generally bearing damage such as axles, burns, sand cracks, raceways, bead wear, etc.) are not more than one week, the larger the equipment capacity, the faster the speed The shorter the interval. Therefore, in the actual IKO bearing fault diagnosis, once the late fault characteristics are found, the bearing should be judged decisively and the repair should be arranged as soon as possible.

The use factors mainly refer to whether the installation adjustment, use and maintenance, maintenance and repair, etc. meet the technical requirements. According to the technical requirements of bearing installation, use, maintenance and maintenance, monitor and check the load, speed, working temperature, vibration, noise and lubrication conditions of the IKO bearing in operation, find the cause and find the cause immediately, and make adjustments. It returned to normal.
For more information and purchase please visit: https://www.supplyforever.com

INA bearing repair and maintenance considerations



Rolling INA bearings are precision components and should be used with great care. Even high quality INA bearings, if not used properly, will not achieve the desired results.

The precautions for the use of INA bearings are as follows.

Keep the INA bearing and its surroundings clean

Even tiny dust that is invisible to the naked eye can have an adverse effect on the INA bearing. Therefore, keep the area clean so that dust does not intrude into the INA bearing.

Use with care.

In the use of the INA bearing strong impact, it will produce scratches or indentations, causing accidents. In severe cases, it will cause cracks and breaks and must be taken care of.

Use INA bearing special tools.

Special tools must be used and cannot be replaced.

Avoid rusting the INA bearing.

When operating an INA bearing, hand sweat can cause rust. Be careful to use clean hands, try to wear gloves and pay attention to corrosive gases.

2. Installation

Whether the INA bearing is installed correctly or not directly affects the accuracy, life and performance of the bearing. Therefore, the design and assembly department should fully study the installation of INA bearings and follow the operating standards. The job standard items are usually as follows:

Cleaning INA bearings and related components

Check the size and accuracy of related parts

installation

INA bearing inspection after installation

Filling lubricant

I hope to open the INA bearing package again during installation. Generally, when the grease is lubricated, the bearing is not cleaned and the grease is directly filled. When lubricating oil, it is generally not necessary to clean. However, for instruments or high-speed INA bearings, clean the oil and remove the rust inhibitor applied to the INA bearing. The INA bearing with the rust preventive removed is easy to rust, so it cannot be placed at will.
For more information and purchase please visit: https://www.supplyforever.com